Job Description Commissioning Process Superintendent
Location: Fano, Italy then Romania
About Ogenus Offshore
Ogenus Offshore is a manpower company based in the UK and Greece, providing skilled personnel to the energy sector. We support our clients with workforce solutions for offshore and onshore projects worldwide. This position is being offered on behalf of one of our trusted clients.
The Role
Responsible for the safe, efficient and correct commissioning, start-up and operation of the Production Plant, process, gas compression systems, machinery, equipment, Central Control Room (CCR) and process instrumentation
Key Responsibilities
* Operate process plant safely/efficiently in line with corporate policies/procedures
* Promote/implement Company QHSE Policies
* Implement/maintain/review Company QHSE Management system
* Report/investigate Accident/Incident, Near Misses, unsafe acts/conditions, HSE Non-Conformities/other issues with safety impacts
* Carry out duties during emergency situation, as detailed in the Emergency Response Procedures
* Know Permit to Work System and act as Area Authority for process plant
* Conversant with Isolation Philosophy, Risk Assessment, Job Safety Analysis requirements
* Supports HSE Manager preparing HSE plan/procedures
* Ensures activities within area of responsibilities are done in compliance with HSE requirements
* Contributes to Safety Walkdowns. In case of incidents contributes to investigations
* Participates to HAZOP review
* Participate to Pre-Startup Safety Reviews (PSSR) Commis. & Start-up Phase
* Prepares shift schedule of production staff of his Operating Area
* Follow up mechanical completion/Comm. planning, status/activities
* Issues progress reports within area of responsibility
* Directs Pre-Comm., Comm., Start-up & Operation activities according to approved procedures within own Operating Area
* Coordinates Licensor/Vendors at site within own operating area
* Approves work orders as per Permit to Work procedure to enable execution of scheduled works
* Lead preparation of supervisors/operators for Comm./Start-up and normal operation through training/tasks. Report gaps that need to be bridged
* Responsible for implementation of mechanical/electrical/process isolation control through Blinding and De-blinding Register, Switch Board locking/unlocking Register and Process Control Protection System Override Register
* Evaluates plant performance during Comm./Start-up and, in liaison with technical staff, check performance meets expectations/studies optimizations
Operat. Phase:
* Ensure personnel training for production department
* Assess competence of Production personnel
* Manage day-to-day disciplinary/performance issues for Production dept.
* Prepare/implement/controls process procedures in line with safety standards
* Maintain working relationships with Superintendents/Supervisors
* Plan/anticipate spare parts, consumables, chemical/other material requirements together with Superintendents
* Ensure planned maintenance requirements are undertaken in line with manufacturers recommendations/operating experience in a timely manner (PMS computerized system)
* Responsible for the safe, efficient and correct commissioning, start-up and operation of the Production Plant, process, gas compression systems, machinery, equipment, Central Control Room (CCR) and process instrumentation
* Prepare/follow up/close out vendor assistance in production systems
* Responsible for matters related to laboratory testing/analysis / direct the Laboratory technicians
* Liaise with Client for safe/optimal operations of process plant
* Ensure logs are maintained for Process Plant. Audit production dept. registers/records
* Administer/monitor Code of Safe Handling of Hazardous substances/maintain product data sheets on file
Pre-Operat. Phase:
* Prepares Comm., Start-up and hand-over procedures according to project specifications
* Verifies Comm.& Start-up requirements are accounted in engineering documents
* Participate in operating instructions preparation
* Participate in project planning
* Ensure refurbishment/conversion works to Production Systems are of a standard suitable for design life with uninterrupted service. (include workmanship, materials, operability and Class requirements)
* Ensure commissioning activities are performed in compliance with plans and that, for each system, acceptance documents (e.g. completion check lists, test reports, start-up reports, hand-over protocols) are signed off by authorized personnel
* Assure Production Personnel is trained, define/implement training plan
* Prepare/follow-up punch list items to ensure work completion
* Assist Maintenance Dept. in Planned Maintenance Database data entry
* Participate/review the Production Operating Manual
* Participate/review process equipment HAZOP/HAZID
What We’re Looking For
* Bachelor’s Degree or Diploma in Chemical, Process, or Mechanical Engineering
* OGUK / Offshore Medical Certificate.
* Permit to Work (PTW) Coordinator / LOTO (Lockout/Tagout) Training.
* Process Safety Management (PSM) / SIMOPS Awareness
* 10+ years’ experience in Process Commissioning and Start-Up, with at least 5 years in a Superintendent or Senior Supervisory role.
* Extensive hands-on experience in pre-commissioning, commissioning, start-up, and performance testing of process systems.
* Proven background in hydrocarbon systems, utility systems, separation units, compression, gas dehydration, produced water treatment, chemical injection, flare systems, and HVAC.
* Experience in process simulations, dynamic commissioning scenarios, and start-up sequences.
* Involvement in PSSR (Pre-Start-Up Safety Reviews), MC (Mechanical Completion), and SC (System Completion) processes.
* Experience working with Commissioning Management Systems (CMS) like ICAPS, PIMS, WinPCS, Zenator, Orbit.
* History of interfacing with Engineering, Construction, QA/QC, Operations, and Client teams.
* Expert in reading and interpreting P&IDs, PFDs, Cause & Effect Diagrams, Line Lists, Equipment Datasheets, Operating Manuals.
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